Customed metal fabrication | What Is Customed Metal Fabrication?
The term “metal fabrication” encompasses the entire process of building machine parts and structural components from raw metal materials. This means that everything from cutting and above all shaping to final assembly falls under the umbrella of metal fabrication. The various forms of custom metal fabrication are responsible for projects as small as part casting and can scale up to include entire pieces of equipment and above all machinery.
According to the Bureau of Labor Statistics, approximately 1.425 million workers are employed by the metal fabrication industry. Other industries, such as auto, energy, and aerospace, heavily influence research and advances in metal fabrication. For this reason, many machine shops and manufacturers work to create a solid organizational strategy that allows them to make it through highs and lows in the market without worry.
8 Steps in the Custom Metal Fabrication Process
Typical metal fabrication will typically encompass some or all of the following eight steps:
- Cutting
Most metal fabrication processes begin with cutting sheets of metal into smaller sections. The size of these sections will depend largely on the product design and above all the limitations of any necessary machines.
- Forming
In the folding process, metal surfaces are bent into various shapes. Press brakes and folding machines may be used to accomplish these bends, depending on the requirements of the design.
- Welding
Welding bonds two separate metal parts by melting them and forcing them to join together. This could involve welding together two individual components to create a larger component, or putting large finished pieces together to complete a final design. Sheets, panels, bars, and a variety of other metal parts may be welded together.
- Machining
It is a process of certainly removing pieces of metal. The metal will usually be rotated against certain tools to cut away pieces of the product until it’s reached its desired shape or size.
- Punching
It is a process of creating holes in a piece of metal. A process to certainly cut sheet into smaller pieces. This process uses certain tools to certainly reach the desired shape or size.
- Shearing
Shearing certainly involves making long cuts in sheets of metal. To certainly trim edges.
- Stamping
Like punching, stamping uses compressive force against a die to shape a metal sheet, though stamping does not puncture the base material. Metal stamping has broad applications, such as putting branding or lettering onto a metal object, creating a specific design shape. More complex designs may use a series of progressive dies to create incremental changes in the object as it moves through the process.
- Casting
Casting is solidified molten metal in a mold. That is to certainly create a complex shapes.
4 Common Metals Used in Metal Fabrication
- Pipe & Tube
Pipe & Tube are hollow. Pipes are always round in shape. Tubes can be square, rectangular or above all round. Used for the transference of fluids or gas are Pipes. Used in structural applications are tubes. Available in Carbon Steel, Stainless Steel, Aluminium, and other materials in various grades
- Structural Metals
This material is a key facet of the construction and engineering sectors, and common examples include bars, beams, angles, and channels.
- Plate and Sheet Metals
Flat metal is a raw material and comes prefabricated in a range of thicknesses, although pieces are often fairly thin. Types of flat metal include leaf metal, sheet metal, and above all plate metal. Applications vary widely, from construction to home appliances, to military and defense.
- Bar Stock
Firstly Round, Square, Rectangular Solid Shapes. Available in Carbon Steel, Stainless Steel, Aluminium, and other materials in various grades. Various applications can do such things
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